The JX-500-AR Fully Automatic Single-Station Rewinder is a high-efficiency, space-saving solution for small to medium batch production with frequent product changeovers. Designed for cost-effective operation, it integrates automatic film threading, cutting, and core handling with PLC+touchscreen control for seamless workflow.
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JX-500-AR
As a leading manufacturer and supplier of advanced packaging machinery, we present the Fully Automatic Single-Station Rewinder JX-500-AR. Engineered for high-volume production facilities, this machine streamlines your film processing operations with precision and reliability.
Integrates core loading, threading, rewinding, and cutting automatically.
Achieves a stable working speed of 600 m/min for maximum daily output.
Compact 1.4m × 1.4m footprint saves valuable factory floor space.
Compatible with stretch, cast, and PVC/PE cling films.
The Fully Automatic Single-Station Rewinder JX-500-AR is a masterclass in modern industrial engineering, designed to transform how large-scale packaging facilities handle film conversion. When you stand beside this machine, the quiet hum of the 4 kW variable-frequency motor and the smooth, rhythmic mechanical movements reflect its superior build quality. The robust 20 mm thick steel wall panels eliminate operational vibrations, ensuring that every roll of film is wound with impeccable tension and perfectly flush edges. This structural rigidity not only extends the lifespan of the cutting mechanisms but also guarantees a flawless visual appearance for the finished rolls, meeting the strict aesthetic demands of global markets.
Beyond its solid physical presence, this rewinder is a strategic asset for volume suppliers aiming to optimize their operational workflows. The intuitive glow of the touchscreen interface puts complete control at the operator's fingertips, turning complex recipe changes into a seamless, stress-free process. By automating the most labor-intensive steps—from core loading to precise film cutting—this equipment dramatically reduces the physical strain on your workforce. The result is a highly consistent, continuous production cycle that minimizes material waste, enhances overall facility throughput, and ultimately drives down the cost per unit for high-capacity manufacturers.
| Parameter | Specification |
|---|---|
| Model | JX-500-AR |
| Control System | PLC + Touchscreen |
| Film Thickness | 0.012 – 0.05 mm |
| Max Jumbo Roll Diameter | 500 mm |
| Max Jumbo Roll Width | 300 – 500 mm |
| Jumbo Roll Core ID | 76 mm |
| Finished Roll Width | 300 – 500 mm |
| Max Finished Roll Diameter | 180 mm |
| Finished Roll Core ID | 38 / 50 / 76 mm |
| Design Speed | 1000 m/min |
| Working Speed | 600 m/min |
| Main Motor Power | 4 kW |
| Voltage | 3-phase 380V 50Hz (customizable) |
| Daily Output (12h) | 2000 kg |
| Machine Dimensions | 1400 × 1400 × 1550 mm |
| Machine Weight | 845 kg |
| Wall Thickness | 20 mm |
| Suitable Materials | Stretch film, Cast film, PVC/PE cling film, Packaging/Bundling film |
| Optional Accessories | Conveyor belt |
Engineered for uncompromising performance, the JX-500-AR brings a suite of advanced features designed to elevate your facility's output capabilities. Every component is meticulously crafted to ensure seamless operation, reducing downtime and maximizing material yield.
Intelligent Tension Control: Maintains consistent film stretching, preventing wrinkles and ensuring a smooth, premium feel on every finished roll.
Precision Cutting Mechanism: Utilizes high-grade steel blades for clean, burr-free cuts, reducing material waste and ensuring perfect edge alignment.
Heavy-Duty Construction: The 20 mm thick solid steel frame absorbs high-speed vibrations, resulting in a whisper-quiet operation and extended machine longevity.
User-Centric Interface: The high-resolution touchscreen provides real-time diagnostics, production metrics, and instant recipe recall for rapid adjustments.
Energy-Efficient Drive: The 4 kW variable-frequency main motor optimizes power consumption, significantly lowering electricity costs during continuous 24/7 operation.
In today's competitive manufacturing landscape, reducing reliance on manual labor is paramount. The JX-500-AR redefines operational efficiency by automating the most time-consuming aspects of the rewinding process, allowing your workforce to focus on quality control and logistics.
End-to-End Automation: Seamlessly integrates automatic core loading, film threading, high-speed rewinding, and precise cutting without manual intervention.
Multi-Machine Management: When paired with the optional conveyor system, a single operator can comfortably monitor and manage three to four machines simultaneously.
Automated Roll Discharge: Finished rolls are automatically ejected and transported directly to the packing station, eliminating heavy lifting and reducing operator fatigue.
Skill-Level Independence: The intuitive automated logic removes the need for highly specialized technicians, lowering training costs and mitigating labor shortages.
Maximizing throughput while minimizing overhead is the core philosophy behind this rewinder. Designed for high-frequency production environments, it delivers exceptional output metrics that translate directly to a rapid return on investment for large-scale suppliers.
Exceptional Line Speed: Engineered with a design speed of 1000 m/min and a highly stable working speed of 600 m/min to meet urgent, high-volume orders.
Massive Daily Output: Capable of processing up to 2000 kg of film in a single 12-hour shift, ensuring you never miss a delivery deadline.
Near-Zero Waste: Advanced tension sensors and precise cutting algorithms virtually eliminate defective rolls, maximizing the yield from every jumbo roll.
Energy Savings: The integration of variable-frequency drive technology ensures the 4 kW motor only draws the power it needs, reducing operational overhead.
Global markets demand versatility. Whether you are supplying heavy-duty industrial stretch wrap or delicate food-grade cling film, this machine adapts instantly to your material requirements, allowing you to diversify your product portfolio.
Broad Film Support: Flawlessly processes stretch film, cast film, PVC/PE cling film, and various packaging or bundling films ranging from 0.012 to 0.05 mm in thickness.
Versatile Core Sizes: Standard support for 50 mm and 76 mm finished roll core inner diameters, accommodating the standard specifications of diverse international markets.
Customizable for Export: Offers optional customization for 38 mm core IDs, perfectly aligning with specific regional demands in the Middle East, Latin America, and beyond.
Consistent Quality Across Materials: The adaptable tension system ensures that regardless of the film type, the final product maintains excellent clarity, stretchability, and structural integrity.
Agility is critical when handling multiple client orders with varying specifications. The JX-500-AR is engineered to minimize downtime during batch changes, ensuring your production line remains active and profitable throughout the day.
Rapid Specification Switching: Operators can transition between different film widths and core diameters in under 15 minutes, drastically reducing machine idle time.
Quick-Change Guide Rails: Mechanically designed for fast, tool-minimal adjustments, allowing for smooth transitions between different product runs.
Digital Recipe Storage: The PLC system allows managers to save specific tension and speed parameters for different clients, enabling instant recall with a single tap on the touchscreen.
Small Batch Optimization: Perfect for fulfilling medium to small custom orders without sacrificing the efficiency typically reserved for massive, continuous runs.
Factory floor space is a premium asset. We engineered this heavy-duty rewinder to deliver industrial-scale production within an incredibly tight physical footprint, allowing you to maximize the revenue generated per square meter of your facility.
Ultra-Compact Design: Measuring just 1.4m × 1.4m, this single-station model fits easily into crowded production floors or facilities with strict spatial limitations.
High Output-to-Space Ratio: Despite its small size, it delivers a massive 2000 kg daily capacity, outperforming much larger, bulkier legacy machines.
Streamlined Workflow: The ergonomic layout ensures that jumbo roll loading and finished roll discharge occur within a tight radius, minimizing forklift travel distances.
Scalable Setup: The minimal footprint allows facility managers to install multiple units side-by-side, exponentially increasing capacity without requiring a plant expansion.
Purchasing industrial machinery is a long-term commitment, and reliable after-sales support is non-negotiable. We have simplified the mechanical architecture and bolstered our global service network to ensure your equipment runs flawlessly year after year.
Simplified Daily Upkeep: The intelligent PLC takes over complex operational logic; routine maintenance is reduced to simple roller cleaning and periodic blade inspections.
Durable Components: Built with premium, wear-resistant parts that significantly extend the maintenance intervals and reduce the overall cost of ownership.
Remote Diagnostic Capabilities: Our technical team can provide remote video guidance and troubleshooting, instantly resolving software or operational queries.
On-Site Engineering Support: We offer comprehensive on-site installation and training by local engineers, ensuring your team is fully equipped to operate the machinery safely and efficiently.
Selecting the right machinery partner is critical to securing your supply chain and scaling your production capabilities. As a dedicated manufacturer with years of expertise in film conversion technology, we deliver more than just equipment; we provide comprehensive manufacturing solutions tailored to your operational goals.
Proven Manufacturing Excellence: Every machine undergoes rigorous stress testing and quality assurance protocols before leaving our facility, ensuring out-of-the-box reliability.
Direct Source Pricing: By partnering directly with the manufacturer, you eliminate intermediary markups, securing premium industrial equipment at highly competitive rates.
Custom Engineering Capabilities: We understand that standard specifications don't always fit unique demands. Our engineering team can customize voltage, core sizes, and software to match your exact requirements.
Unwavering Technical Partnership: From initial consultation and factory layout planning to lifelong technical support, we stand by your side to guarantee your continuous operational success.
The machine is engineered to process films as thin as 0.012mm. It utilizes a highly sensitive, automated tension control system integrated with the PLC. This ensures the pulling force is micro-adjusted in real-time, preventing stretching, tearing, or wrinkling of ultra-thin materials during high-speed operation. For specialized ultra-thin films, we recommend sending samples to our facility for precise calibration testing.
Absolutely. While the standard configuration is 3-phase 380V 50Hz, our engineering team can fully customize the electrical components and transformers to match your local power grid requirements, whether it is 220V, 415V, or 480V at 50Hz or 60Hz. This ensures seamless integration into your existing factory infrastructure without the need for external converters.
The optional conveyor belt is a critical upgrade for maximizing labor efficiency. Without it, an operator must manually collect the finished rolls. With the conveyor integrated, the machine automatically discharges the finished rolls onto the belt, transporting them directly to a centralized packaging or palletizing area. This automation allows a single operator to oversee up to four rewinders simultaneously, drastically reducing overhead.
Blade longevity depends heavily on the type of film and the daily production volume. Under standard 12-hour daily operation with standard stretch film, blades typically maintain optimal sharpness for several weeks to a few months. The machine utilizes industry-standard industrial blades, which are readily available through local industrial suppliers globally, ensuring you are never dependent on proprietary, hard-to-source consumables.
Switching between 38mm, 50mm, and 76mm finished roll cores is highly streamlined. The machine features quick-release mechanical shafts and adjustable guide mechanisms. An experienced operator can swap the core shafts, adjust the mechanical guides, and select the corresponding pre-saved recipe on the touchscreen interface in under 15 minutes, ensuring minimal disruption to your production schedule.
