Views: 0 Author: Site Editor Publish Time: 2025-12-25 Origin: Site
Industrial film production is a game of margins. Every minute of downtime and every millimeter of wasted material impacts the bottom line. For manufacturers dealing with large master rolls, the processing stage often becomes a significant bottleneck. Older machinery simply cannot keep up with the demands of modern high-volume orders, leading to production lags and operator fatigue.
The solution lies in specialized automation. Upgrading to a New High Speed Rewinder And Slitter, such as the JX-1000/1300/1600-NP series, transforms how factories handle master rolls. By moving from standard equipment to high-speed, heavy-duty machinery, producers can increase throughput by up to 40%.
This guide explores the specific capabilities of these advanced machines, focusing on how Guangdong Juexuan Automation Equipment Co.,Ltd. is helping manufacturers streamline their operations with versatile, high-output equipment.
Processing large-width master rolls presents unique engineering challenges. Standard machines often struggle with the weight and width of 1600mm rolls, requiring producers to pre-cut materials before they even reach the slitting stage. This adds an extra step to the workflow, increasing labor costs and the risk of material contamination or damage.
The JX-NP series addresses this directly. Designed as a heavy-duty solution, it accommodates master rolls up to 1600mm wide without the need for pre-cutting. This capability streamlines the workflow, allowing raw materials to move directly from extrusion to slitting and rewinding.
Efficiency in film converting is defined by speed, stability, and output. This series is engineered to deliver on all three fronts, ensuring that high-volume orders are fulfilled on schedule.
At the heart of the machine is a 4KW frequency conversion motor. This powerful drive system allows for a mechanical line speed of 1000 meters per minute. For a facility running a standard 12-hour shift, this translates to a daily output ranging from 1000KG to 1500KG, depending on the specific model.
Speed means nothing without stability. High-speed rotation can cause vibrations that lead to uneven winding or "telescoping" of the finished rolls. To prevent this, the JX-NP series utilizes thickened machine walls and rolls. Whether using a solid mandrel (1-inch/1.5-inch) or an air expansion shaft (3-inch), the machine ensures that every sub-roll is wound tightly and uniformly.
Operator safety and fatigue are critical factors in maintaining production speed. Heavy master rolls are difficult and dangerous to load manually. This New High Speed Rewinder And Slitter features an inclined loading and unloading structure. This design leverages gravity and mechanics to make mounting heavy rolls significantly easier, reducing the physical strain on workers and minimizing the risk of workplace injuries.
While primarily known for processing industrial stretch film, modern production lines require flexibility. A PE small film slitting machine must be able to handle various materials and core types to maximize ROI.
The JX-NP series is a multi-purpose unit capable of processing:
Stretch Film: For industrial pallet wrapping.
Vegetable Preservation Film: requiring precise tension control to avoid damaging thinner gauges.
PE Handle Film: For specialized packaging applications.
PE Wire Packing Film: For industrial bundling.
Furthermore, it adapts to different sub-roll core materials. Unlike machines restricted to paper tubes, this equipment is compatible with rubber hoses, paper tubes, and injection tubes. This flexibility allows manufacturers to serve diverse market sectors, from food packaging to heavy industrial logistics, using a single piece of equipment.
Choosing the right model depends on your specific production volume and the size of your master rolls. The series offers three distinct variants.
Feature | JX-1000-NP | JX-1300-NP | JX-1600-NP |
|---|---|---|---|
Max Master Roll Width | 1000mm | 1300mm | 1600mm |
Daily Output (12h) | 1000 KG | 1200 KG | 1500 KG |
Machine Weight | 800 KG | 1100 KG | 1350 KG |
Dimensions (L×W×H) | 1820×1350×980mm | 2100×1350×980mm | 2380×1350×980mm |
Design Speed | 1000m/min | 1000m/min | 1000m/min |
Motor Power | 4 KW | 4 KW | 4 KW |
Sub-roll Diameter | Max 280mm | Max 280mm | Max 280mm |
Investing in industrial machinery is also an investment in the manufacturer's reliability. Guangdong Juexuan Automation Equipment Co.,Ltd. has established itself as a professional manufacturer of rewinding and slitting technology.
Every machine undergoes rigorous testing protocols before leaving the factory. These tests include:
Speed Validation: Ensuring the machine maintains stability at 1000m/min.
Load-Bearing Trials: Verifying the structural integrity under maximum roll weight.
Durability Assessments: Testing components for long-term wear resistance.
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Beyond the hardware, Juexuan provides comprehensive after-sales support, including installation guidance and technical training. They also offer customization options, such as 2-inch custom cores, to meet specific client requirements.
The JX-1000/1300-NP models support standard core sizes of 25mm, 38mm, 50mm, and 76mm. The larger JX-1600-NP supports 50mm and 76mm cores. Custom 2-inch mandrel or air expansion shafts are available as options for all models.
The machine runs on a 4KW motor with frequency conversion. You should ensure your facility can support this industrial power requirement. The frequency conversion allows for smooth acceleration and deceleration, protecting the motor and the film.
It depends on the model. The largest unit, the JX-1600-NP, measures roughly 2.4 meters by 1.35 meters. You must also account for additional space around the machine for the operator to safely load master rolls and unload finished products.
While optimized for PE stretch and preservation films, the machine's tension and speed controls make it versatile. However, for specific materials like PVC, it is always recommended to consult with the manufacturer to ensure the specific gauge and tackiness of your film are compatible with the rollers.
The transition from manual or low-speed processing to a fully automated New High Speed Rewinder And Slitter offers a clear competitive advantage. By enabling the processing of 1.6-meter master rolls and delivering outputs up to 1500kg per shift, the JX-NP series removes production bottlenecks.
For factory owners looking to modernize their film converting operations, reliability and versatility are key. The equipment from Guangdong Juexuan Automation Equipment Co.,Ltd. provides the heavy-duty engineering required for 24/7 operation, ensuring that your production line remains efficient and profitable.
To learn more about how this machinery fits into your specific workflow, or to request a quote, visit the Juexuan product page today.
