The JX-500-2CAR is a fully automatic two-shaft coreless rewinder designed for high-efficiency processing of stretch films, packaging films, and bundling films. Its coreless technology eliminates paper cores to reduce material costs while maintaining superior roll quality. With dual servo drives and automated tension control, it achieves seamless operation at 600m/min working speed.
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JX-500-2CAR
JUEXUAN
Designed for high-volume packaging material suppliers and manufacturers, this fully automatic two-shaft coreless rewinder transforms bulk jumbo rolls into perfectly tensioned finished products. Operating at a rapid 600m/min, it eliminates paper core dependencies while ensuring continuous, non-stop production.
Engineered for industrial-scale film processing and bulk material conversion.
Seamlessly transitions between coreless and cored production modes.
Delivers up to 3 tons of daily output with zero manual intervention during roll changes.
Step into the future of film conversion with the fully automatic 2-shaft coreless rewinder. Crafted with a robust, vibration-dampening steel frame weighing 1350 kg, this machinery operates with a whisper-quiet hum even at its peak working speed of 600 meters per minute. When you touch the finished coreless rolls, you will immediately notice the impeccably smooth edges and the firm, unyielding structural integrity—a direct result of the advanced closed-loop tension control system. Every mechanical movement, from the swift, razor-sharp auto-cutting sequence to the seamless film threading, is orchestrated by dual 2.9 kW servo motors that eliminate the jarring stops and starts typical of older, less sophisticated equipment.
By completely removing the necessity for paper cores, this system directly addresses the growing demand for sustainable, cost-effective packaging solutions. The visual absence of cardboard centers in your finished inventory translates directly into reduced procurement headaches and a leaner, greener production floor. Whether processing ultra-thin 0.012mm stretch film or denser bundling materials, the machine handles each micron with surgical precision. Operators simply monitor the intuitive interface as the dual-shaft mechanism performs continuous, non-stop roll changeovers, transforming massive 500mm jumbo rolls into pristine, market-ready products that command premium value from your downstream clients.
| Parameter | Specification |
|---|---|
| Model | JX-500-2CAR |
| Suitable Materials | Stretch film, Cast film, Packaging film, Bundling film,Wrapping machine ,hand roll ,machine roll |
| Film Thickness | 0.012 – 0.05 mm |
| Max Jumbo Roll Diameter | 500 mm |
| Jumbo Roll Width | 300 – 500 mm |
| Jumbo Roll Core ID | 76 mm (3") |
| Finished Roll Width | 300 – 500 mm |
| Max Finished Roll Diameter | 200 mm |
| Finished Roll Core ID | 50 mm / 76 mm (2" / 3") |
| Max Rewind Length | 1000 m |
| Max Roll Weight | 10 kg |
| Design Speed | 1000 m/min |
| Working Speed | 600 m/min |
| Daily Output (12h) | 2000 – 3000 kg (2-3 tons) |
| Drive System | Dual servo system (2.9 kW × 2) |
| Tension Control | Servo Tension Control |
| Voltage | 3-phase 380V 50Hz (customizable e.g., 220V, 60Hz) |
| Machine Dimensions | 2400 × 1900 × 1150 mm |
| Machine Weight | 1350 kg |
| Operation Mode | Coreless and Cored one-button switch |
| Core Functions | Auto loading flim, cutting, roll change, unloading finished roll (non-stop) |
Experience a paradigm shift in material conversion where mechanical precision meets operational elegance. This rewinder is meticulously engineered to eradicate production bottlenecks while elevating the physical quality of every single roll that leaves your facility.
Continuous Dual-Shaft Operation: The rhythmic, uninterrupted rotation of the dual shafts means the machine never pauses during roll changeovers, maximizing your daily throughput.
Intelligent Auto-Threading: Watch as the film is seamlessly and securely guided into position without human hands, mitigating safety risks and eliminating material wrinkling at the core.
Precision Razor Cutting: The automated cutting mechanism slices through stretch and cast films with surgical accuracy, leaving a flawlessly clean edge that feels smooth to the touch.
Hybrid Production Flexibility: With a single tap on the control panel, seamlessly transition between producing solid coreless rolls and traditional cored rolls, adapting instantly to diverse client orders.
By integrating these advanced features, manufacturers can confidently scale their output without proportionally increasing their labor force or compromising on the tactile and visual perfection of the finished goods.
In high-stakes manufacturing environments, every second of downtime eats into profitability. This machine is built around a relentless, non-stop production philosophy. The sophisticated dual-shaft architecture is the beating heart of this efficiency, allowing one shaft to wind at blistering speeds while the other automatically unloads and prepares for the next cycle.
Blistering Processing Speeds: Sustains a rigorous working speed of 600m/min, rapidly converting massive jumbo rolls into manageable consumer or industrial sizes.
Massive Daily Yield: Capable of churning out an impressive 2 to 3 tons of perfectly wound film within a standard 12-hour shift.
Labor Optimization: The fully automated sequence—encompassing threading, cutting, and roll ejection—empowers a single operator to effortlessly oversee multiple machines simultaneously.
Zero-Pause Changeovers: Eliminates the traditional stop-and-start delays, ensuring a fluid, continuous hum of productive machinery.
Modern suppliers are under immense pressure to reduce both overhead costs and their environmental footprint. By pioneering a reliable coreless winding technology, this equipment strikes at the heart of both challenges. The absence of cardboard cores not only slashes direct material procurement expenses but also significantly reduces the physical weight and shipping volume of your outbound freight.
Eradicate Core Expenses: Completely bypass the need to purchase, store, and manage inventory for 2-inch or 3-inch paper cores for your primary product lines.
Waste Minimization: The precise auto-cutting and threading sequence drastically reduces film scrap during the initial winding phase.
Green Market Appeal: Deliver highly usable, recyclable products to your clients without the lingering waste of cardboard tubes, aligning perfectly with global sustainability mandates.
On-Demand Adaptability: Should a specific contract require traditional packaging, the system effortlessly reverts to a cored mode, ensuring no market opportunity is ever lost.
The true mark of a premium film roll lies in its structural integrity. Loose winds, collapsed inner holes, and telescoped edges immediately signal poor quality to end-users. This rewinder utilizes an uncompromising closed-loop tension control system, constantly communicating with the dual 2.9 kW servo drives to apply the exact micro-adjustments needed in real-time.
Rock-Solid Coreless Centers: The specialized winding mandrels and tension algorithms ensure the hollow center remains perfectly cylindrical and rigid, resisting collapse even under heavy stacking pressure.
Flawless Edge Alignment: Run your hand along the side of a finished roll; the edges are remarkably flush and smooth, free from the jagged or wandering layers caused by tension fluctuations.
Consistent Density: From the very first wrap to the final cut, the film is laid down with uniform tightness, preventing the spongy feel that plagues inferior winding equipment.
Advanced Servo Synergy: The dual servo motors provide a buttery-smooth power delivery, eliminating micro-stutters that can stretch or warp ultra-thin materials.
A dynamic manufacturing facility requires equipment that can pivot as swiftly as market demands change. Rather than being locked into a single material type, this rewinder acts as a versatile workhorse for a broad spectrum of flexible packaging films. It handles the delicate, sticky nature of cling films just as proficiently as the robust, highly elastic properties of industrial pallet wraps.
Broad Thickness Range: Expertly processes delicate films as thin as 0.012mm up to heavier 0.05mm gauges without tearing or over-stretching.
Multi-Film Mastery: Perfectly calibrated for stretch film, cast wrapping film, heavy-duty bundling film,Machine film.
Flexible Output Dimensions: Accommodates finished roll widths ranging from 300mm to 500mm, with maximum roll weights reaching up to 10 kg for heavy industrial applications.
Universal Jumbo Roll Acceptance: Effortlessly mounts massive 500mm diameter jumbo rolls on standard 76mm (3-inch) inner cores, ensuring compatibility with major raw material suppliers.
Complex machinery should not require advanced engineering degrees to operate daily. The intuitive design of this rewinder democratizes high-end film conversion, allowing operators of varying skill levels to achieve expert results. The control interface distills complex servo parameters into simple, one-button commands, while the mechanical layout provides unobstructed access for routine upkeep.
One-Button Mastery: Switch between complex winding profiles or toggle the cored/coreless modes with a single touch on the streamlined control panel.
Predictable Maintenance Intervals: Clear, straightforward servicing guidelines recommend a simple inspection of servo motors, tension sensors, and blades every 2,000 running hours.
Quick-Swap Wear Parts: Essential consumables like cutting blades and rubber roller covers are engineered for rapid replacement, minimizing costly maintenance downtime.
Ergonomic Design: The machine's 1150mm height and open-architecture front end allow operators to safely and comfortably monitor the film path and clear any rare snags.
Procurement is not just about the initial price tag; it is about the long-term financial footprint of the equipment on your facility. This rewinder is engineered to deliver a remarkably low Total Cost of Ownership (TCO) by aggressively cutting daily operational expenses—from power consumption to consumable waste. Furthermore, it is not a rigid, one-size-fits-all solution, but a highly adaptable platform tailored to your specific infrastructural realities.
Energy Efficient Architecture: The synchronized dual servo system optimizes power draw, ensuring that the machine uses only the precise amount of electricity required for the load, reducing monthly utility bills.
Global Standard Customization: While natively wired for 3-phase 380V 50Hz, the electrical and pneumatic systems can be fully customized to 220V, 60Hz, or fitted with region-specific air connectors.
Long-Term Durability: Constructed with a massive 1350 kg heavy-duty chassis that dampens destructive vibrations, significantly extending the lifespan of sensitive electronic and mechanical components.
Future-Proof Investment: The ability to seamlessly switch between coreless and cored production ensures that this machine will remain a vital asset even if your clients' packaging preferences evolve over the next decade.
Selecting the right machinery partner is a critical decision that impacts your entire production ecosystem. We engineer comprehensive solutions designed to elevate your manufacturing capabilities and safeguard your profit margins. Our commitment extends far beyond the loading dock, ensuring your facility operates at peak efficiency year after year.
Uncompromising Quality Assurance: Every rewinder undergoes rigorous stress-testing and calibration before leaving our facility, guaranteeing plug-and-play reliability upon arrival.
Deep Industry Expertise: With years of specialized focus on film conversion technology, we understand the nuanced challenges of tension control, edge alignment, and high-speed processing.
Responsive Technical Support: Our dedicated engineering team provides rapid-response troubleshooting, maintenance guidance, and operational optimization to keep your lines running.
Readily Available Original Parts: We maintain a comprehensive inventory of OEM wear parts—from precision blades to specialized rubber rollers—ensuring swift dispatch to minimize your downtime.
Tailored Engineering: We actively listen to your specific production bottlenecks and offer bespoke non-standard customizations to integrate our machinery flawlessly into your existing workflow.
The closed-loop system continuously monitors the film's tension through highly sensitive sensors. It feeds this data back to the dual servo motors in real-time, micro-adjusting the winding speed and torque. This ensures the film is wrapped tightly and uniformly around the specialized mandrel, creating a structurally sound, self-supporting hollow center that withstands heavy stacking pressure during transit.
Yes, the equipment is highly versatile and capable of handling PVC and PE cling films. Because cling films are highly stretchable and tacky, operators simply utilize the one-button adjustment panel to lower the tension settings and slightly reduce the working speed. This accommodates film thicknesses between 0.012mm and 0.05mm without causing distortion or tearing.
There is absolutely zero downtime during the roll changeover process. The machine features a continuous dual-shaft design. While one shaft is actively winding the film at up to 600m/min, the automated system cuts the film, threads it onto the secondary shaft, and ejects the finished roll from the primary shaft simultaneously, ensuring an uninterrupted production cycle.
The standard model requires a stable 3-phase 380V 50Hz electrical supply and a standard industrial compressed air connection for the pneumatic auto-cutting and ejection systems. If your facility operates on a different grid, such as 220V or 60Hz, we provide comprehensive non-standard customization to match your local infrastructure perfectly before shipping.
The primary consumable components are the precision cutting blades and the rubber roller covers, which naturally endure continuous friction. We recommend a thorough inspection of these parts, along with the servo motors and tension sensors, every 2,000 running hours. Swapping these parts is designed to be swift and straightforward using our original OEM replacements to keep your lines moving.
